Performance Assessment and Diagnosis of Refinery Control Loops

This paper discusses the application of control loop performance assessment (Desborough and Harris, 1992) in a refinery setting. In a large process it is not feasible to tailor the parameters of the algorithm to every individual control loop. A procedure is illustrated for selecting default values which make it possible to implement the technology on a refinery-wide scale. For instance, it is shown that the prediction horizon parameter in the CLPA algorithm can be set so that the analysis is sensitive to the persistent signals that cause loss of performance. Default values are suggested for refinery applications. A frequent cause of loss of performance in a control loop is a persistent oscillation due to a valve nonlinearity or a tuning fault. The paper presents an operational signatures in the form of an estimate of the closed loop impulse response that suggest the causes of such oscillations.